TSB-06-13-011REV

PURPOSE
On some affected vehicles, incorrect software parameters in the PCM may cause the MIL to illuminate and Diagnostic Trouble Code P2100 (Throttle Actuator Control Motor Circuit), P2138 (Accelerator Pedal Position Sensor (main and sub) Range/Performance Problem) or P0736 (Reverse Gear
Incorrect Ratio) to set in the PCM. Automatic transmission Diagnostic Trouble Codes 46 (Reverse Gear Incorrect Ratio) or P1784 (Reverse Gear Incorrect Ratio) may also be stored in the PCM. To eliminate this condition, reprogram the PCM as described in this bulletin.

AFFECTED VEHICLES
2006 Eclipse 2.4L MIVEC M/T for DTC P2100 and P2138
2006 Eclipse 2.4L MIVEC A/T for DTC P2100, P2138 and P0736 (A/T code P1784)
2006 Eclipse 3.8L M/T for DTC P2100 and P2138
2006 Eclipse 3.8L A/T for DTC P2100, P2138 and P0736 (A/T code P1784)
2007 Eclipse/Eclipse Spyder 2.4L MIVEC M/T for DTC P2100 and P2138
2007 Eclipse Spyder 2.4L MIVEC A/T for DTC P2100, P2138 and P0736 (A/T code P1784)
2007 Eclipse 2.4L MIVEC A/T for DTC P2100, P2138 and P0736 (A/T code P1784)
2007 Eclipse/Eclipse Spyder 3.8L M/T for DTC P2100 and P2138
2007 Eclipse/Eclipse Spyder 3.8L A/T for DTC P2100, P2138 and P0736 (A/T code P1784)

2005-2006 Endeavor 2WD and AWD for DTC P2100, P2138 and P0736 (A/T code 46)

2005 Galant 2.4L MIVEC, California for DTC P2100, P2138 and P0736 (A/T code 46)
2005 Galant 3.8L for DTC P2100, P2138 and P0736 (A/T code 46)
2006 Galant 2.4L MIVEC, Federal for DTC P2100, P2138 and P0736 (A/T code P1784)
2006 Galant 2.4L MIVEC and 3.8L for DTC P2100, P2138 and P0736 (A/T code P1784)

2004-2006 Lancer and Lancer Sportback 2.4L MIVEC, A/T and M/T for DTC P2138
2005-2006 Lancer and Lancer Sportback 2.4L MIVEC, A/T for DTC P0736 (A/T code 46)
2006 Lancer and Lancer Sportback 2.4L MIVEC, A/T and M/T for DTC P2100

2004-2006 Outlander 2.4L MIVEC 2WD and AWD for DTC P2138
2005-2006 Outlander 2.4L MIVEC 2WD and AWD A/T for DTC P0736 (A/T code 46)
2006 Outlander 2.4L MIVEC 2WD and AWD for DTC P2100

PROCEDURE

BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE 12.4V OR HIGHER IN ORDER TO REPROGRAM THE PCM.

1.Check the underside of the hood to verify that there is no label previously installed to indicate that this TSB reprogramming has already been done.

2.Using the MUT-III, verify that the vehicle's ECU part number is listed in the table in Step 9. If the Software P/N is the same as or higher than the Software P/N in the table, the PCM has already been reprogrammed for this concern. Do not continue with this bulletin procedure. Refer to Group 13 in the appropriate service manual to diagnose the DTC.

3.Use the MUT-III to erase all DTCs set in the PCM.

4.MEDIC-II ONLY. Verify that your MEDIC-II is at download M121 or higher.

NOTE: Dealers using MEDIC-II will not receive a reflash
CD. The reflash data will be sent electronically.

a.If the download is M121 or higher, go to step 6.

b.If the download version is less than M121, force a download to the MEDIC-II as follows:

a.On the MEDIC-II main screen, click on "Maintenance".

b.Click on "Download".

5.Scan Tool Viewer (STV) ONLY. Verify that your MUT-III is at STV Version 14 or higher, and that it has the most current version of the reprogramming database:

a.Select "Special Function", then select "ECU Reprogramming."

b.Select "Database File Display". The database version is displayed in the top right corner of the screen. Make sure the database version is N06081 or greater.

c.If the database version is N06081 or greater, reprogram the PCM as described in
Step 7 for CAN-FLASH VEHICLES ONLY or Step 8 for K-LINE FLASH VEHICLES ONLY.

d .If the database version is less than N06081, you must transfer the new reprogramming data from the Reflash Update CD 8/06 to the MUT-III hard drive as follows:

a.Install Reflash Update CD 8/06 into the PC's DVD-ROM drive.

b.Follow the instructions on the screen. The system will automatically transfer the reprogramming data onto the PC's hard drive.

6.MEDIC-II and STV Transfer the reprogramming data from the MEDIC-II laptop to the memory card as follows (Use the port on the left side of the MEDIC-II laptop):

a.Select the "MUT-III STV" button.

b.Select "Special function".

c.Select "ECU Reprogramming".

d.Select "Memory Card Transfer".

When the memory card data transfer is complete, remove the memory card from the laptop and install it
in the VCI. Then go to Step 7 for CAN-FLASH VEHICLES ONLY or Step 8 FOR K-LINE FLASH
VEHICLES.

7.CAN-FLASH VEHICLES ONLY:

IMPORTANT: DO NOT DISCONNECT THE MEDIC-II LAPTOP. DO NOT USE VCI STANDALONE REPROGRAMMING.

The following equipment is required for PCM reprogramming on CAN-Flash vehicles:
•MEDIC-II PC
•Reprogramming Database on DVD-ROM (Reflash Update CD 8/06 or later for this concern)
•VCI (Vehicle Communication Interface) - MB991824
•MUT-III main harness A (blue) - MB991910
•USB 2.0 cable - MB991827
•"Engine Compartment/Control Module" labels - p/n MSSF-024G-00

Connect this equipment in the same manner as for normal vehicle diagnosis. When reprogramming a CAN-Flash vehicle, the VCI and MEDIC-II laptop must be connected. DO NOT use VCI Standalone on CAN-Flash vehicles.

a.In the MUT-III System Select menu, click on the car symbol at the bottom of the screen.

Select VIN. Then type in the VIN.

b.Connect the VCI to the vehicle. DO NOT DISCONNECT THE LAPTOP.

c.Select "Special Function."

d.Select "ECU reprogramming."

e.Select "Automatic Reprogramming (CAN)."

f.Select Engine and Transmission, then click on the check mark.

A message will advise you that the system will "Automatic Search the data."
Click on the check mark to continue.

If the PCM is already reprogrammed for this concern, this screen will display. If this message displays, do not continue with this reprogramming procedure.

DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING.

g.The CAN database screen will display.

(If more than one row is displayed in the table, select the appropriate ECU part number.)

Click on the check mark to begin reprogramming.

NOTE: It will take up to 10 minutes to complete the reprogramming.

h.This message will display when the reprogramming is successfully completed.

Go to Step 9 to complete this bulletin procedure.

8.K-LINE FLASH VEHICLES ONLY Reflash the PCM as follows:

a.STV ONLY. If you just transferred the new reprogramming data from the Reflash Update CD 8/06 to the MUT-III hard drive, now transfer the reprogramming data from the MUT-III laptop to the memory card. (Use the port on the left side of the MUT-III laptop.) Select ECU Reprogramming, then Memory Card Transfer. A status bar will display while the data is loading into the memory card.

When the memory card data transfer is complete, remove the memory card from the laptop and install it in the VCI.

b.MEDIC-II and STV. Connect the following equipment:
•VCI (Vehicle Communication Interface) - MB991824
•MUT-III main harness B (red) - MB991911
•12-13 pin adapter (Outlander only) - MB991855

c.Connect the VCI to the vehicle.

d.IMPORTANT!
Lancer and Outlander models equipped with ABS: With the ignition key OFF, unplug the ABS fuse (7.5 amp fuse in the junction box in the passenger compartment). Refer to the service manual for exact fuse location in the box.

e.Reprogram the PCM, using "Automatic reprogramming" on the VCI. It will take up to 20 minutes to complete the reprogramming.

DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING.

If the message "ECU at Current Level of VCI" appears, the PCM did not reprogram. Verify that the ROM ID is the same as the ROM ID listed in the table in Step 9.

•If the ROM ID is the same or higher than the ROM ID in the table, the PCM has already been reprogrammed for this concern. Do not continue with this reprogramming procedure.

•If it is not, verify that the correct database update is in the MUT-III. Verify the correct database was transferred to the memory card, and that the memory card is properly installed in the VCI.

9.After reprogramming, the new ECU part number and software part number will display. Verify that they are the same as those listed below. Note this information.

2005 Endeavor 2WD 1860A059 VN06051 1860A059 ENG:366820
A/T:302504 E6T38179H61

2005 Endeavor AWD 1860A060 VN06052 1860A060 ENG: 366920
A/T: 302604 E6T38180H61

2006 Endeavor 2WD 1860A293 VN06053 1860A293 ENG:381909
A/T:309806 E6T38181H31

2006 Endeavor AWD 1860A294 VN06054 1860A294 ENG: 382009
A/T: 309905 E6T38182H31

DISPLAY ON MUT-III
AFTER
REPROGRAMMING

MODEL ECU
P/N MUT-III
REFLASH
DATABASE ECU
P/N Software P/N
(ROM ID) VENDOR #

2006 Endeavor 2WD 8631A246 VN06055 8631A246 ENG: 397607
A/T: 319701 E6T38189H11

2006 Endeavor AWD 8631A247 VN06056 8631A247 ENG: 397707
A/T: 319801 E6T38190H11

2005 Galant 2.4L MIVEC Fed. emissions 1860A056 VN06057 1860A056 ENG:365724
A/T:302804 E6T41678H71

2005 Galant 2.4L MIVEC CA emission 1860A057 VN06058 1860A057 ENG:365824
A/T:302904 E6T41679H71

2005 Galant 3.8L 1860A058 VN06059 1860A058 ENG: 365616
A/T: 303005 E6T40079H51

2006 Galant 2.4L MIVEC Fed. emissions 1860A315 1862A597 1860A315 1860A315EB E6T41682H41

2006 Galant 2.4L MIVEC CA emissions 1860A316 1862A598 1860A316 1860A316EB E6T41683H41

2006 Galant 2.4L MIVEC CA emissions 8631A378 1862A599 8631A378 8631A378CB E6T41691H21

2006 Galant 3.8L 1860A314 1862A600 1860A314 1860A314FB E6T40080H51

2004 Lancer 2.4L MIVEC M/T MN156916 VN0605A MN156916 C52414 E6T34885H2

2004 Lancer 2.4L MIVEC A/T MN156846 VN0605B MN156846 ENG: E50915
A/T: E93605 E6T37976H20

2005 Lancer 2.4L MIVEC M/T 1860A070 VN0605C 1860A070 C71321 E6T34891H4

2005 Lancer 2.4L MIVEC A/T 1860A071 VN0605D 1860A071 ENG: E71219
A/T: E04604 E6T37978H31

2006 Lancer 2.4L MIVEC M/T 1860A420 VN0605E 1860A420 C82811 E6T34899H2

2006 Lancer 2.4L MIVEC A/T 1860A421 VN0605F 1860A421 ENG: E82912
A/T: E12704 E6T37979H21

2004 Outlander 2.4L MIVEC A/T 2WD MN156618 VN06061 MN156618 ENG:E50718
A/T:E93404 E6T41590H20

2004 Outlander 2.4L MIVEC A/T AWD MN156619 VN06062 MN156619 ENG:E50818
A/T:E93504 E6T41591H20

2005 Outlander 2.4L MIVEC M/T 2WD 1860A148 VN06063 1860A148 C71421 E6T38980H4

2005 Outlander 2.4L MIVEC M/T 2WD 1860A149 VN06064 1860A149 C71521 E6T38981H4

2005 Outlander 2.4L MIVEC A/T 2WD 1860A151 VN06065 1860A151 ENG:E68516
A/T:E01005 E6T44484H31

DISPLAY ON MUT-III
AFTER
REPROGRAMMING

MODEL ECU
P/N MUT-III
REFLASH
DATABASE ECU
P/N Software P/N
(ROM ID) VENDOR #

2005 Outlander 2.4L MIVEC A/T AWD 1860A125 VN06066 1860A125 ENG:E68616
A/T:E01104 E6T44485H31

2006 Outlander 2.4L MIVEC M/T 2WD 1860A472 VN06067 1860A472 C84512 E6T38989H2

2006 Outlander 2.4L MIVEC M/T AWD 1860A473 VN06068 1860A473 C84612 E6T38990H2

2006 Outlander 2.4L MIVEC A/T 2WD 8631A117 VN06069 8631A117 ENG:E84711
A/T:E15103 E6T45578H21

2006 Outlander 2.4L MIVEC A/T AWD 8631A118 VN0606A 8631A118 ENG:E84811
A/T:E15203 E6T45579H21

10.Turn the ignition switch to OFF. Disconnect the MUT-III from the vehicle. Wait at least 10 seconds, then start the engine to verify proper operation.

11.Using a ball-point pen, enter the appropriate PCM part number, vendor number, ROM ID, this TSB number (TSB-06-13-011REV), your dealer code, and the current date on the Engine Compartment and Control Module Label (part no. MSSF-024G-00).

12.Carefully remove all dirt and oil from a vacant area near the VECI label on the underside of the hood, and affix the Engine Compartment label.

13.Affix the Control Module Label to the PCM.

14.Lancer and Outlander models equipped with ABS: Reconnect the ABS fuse. Confirm no DTC is set.

15.Test drive the vehicle to confirm proper operation and no MIL illumination.

WARRANTY INFORMATION

Special Value Field Entry Required: Enter the applicable DTC code(s) found during diagnosis in the Spec Value field.

The Spec Value field is located below the "Condition, Cause & Remedy" fields"

PCM Reprogramming for DTC P2100 / P2138 / P0736

Nature Code: 99D Cause Code: 490

Labor Operation No. 13850195 Time Allowance: 0.3 hr.

Warranty Coverage: 8 years / 80,000 miles

Special Warranty Information: Claims submitted without the applicable DTC code(s) entered in the Spec Value field are subject to charge back. Normal warranty procedures apply.

Mitsubishi Motors North America, Inc.