SUBJECT :
PCM REPROGRAMMING FOR
DTC P0300/P0303, P0116, P0131/P0151, P0133/P0153, AND P2100
No: TSB-05-13-010
DATE: October, 2005
MODEL: See below
CIRCULATE TO: [ ] GENERAL MANAGER [X] PARTS MANAGER [X] TECHNICIAN
[X] SERVICE ADVISOR [X] SERVICE MANAGER [X] WARRANTY PROCESSOR [ ] SALES MANAGER



PURPOSE

Incorrect PCM software parameters may cause the MIL to turn on and set the following Diagnostic Trouble Codes:

2006 Eclipse 3.8L - P0300 and/or P0303 (Misfire Detected)
2006 Eclipse 3.8L and 2.4L - P0116 (ECT Circuit Problem) and P0131/P0151 (Heated Oxygen Sensor Low Voltage)

2005 Galant - P2100 (Throttle Actuator Control Motor Circuit Open)
2006 Galant - P0131/P0151 (Heated Oxygen Sensor Low Voltage)

2004.5 Endeavor
- P0133/P0153 (Heated Oxygen Sensor Slow Response)
2005 Endeavor - P0133/P0153 (Heated Oxygen Sensor Slow Response) and P2100 (Throttle Actuator Control Motor Circuit Open)
2006 Endeavor - P0131/P0151 (Heated Oxygen Sensor Low Voltage)

To eliminate the above conditions, reprogram the PCM as described in this bulletin.

AFFECTED VEHICLES

2004.5-2006 Endeavor equipped with 3.8L V6 engine
2005-2006 Galant equipped with 3.8L V6 engine or 2.4L engine
2006 Eclipse equipped with 3.8L V6 engine or 2.4L engine

PROCEDURE


BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE 12.4V OR HIGHER IN ORDER TO REPROGRAM THE PCM.

The following is required for reprogramming for this concern:
-MUT-III Scan Tool and VCI
-MUT-III / STV Reflash Update CD 10/05 or later
-"Engine Compartment/Control Module" Labels p/n MSSF-024G-00

IMPORTANT: Note whether the vehicle is K-Line Flash or CAN-Flash:

K-LINE FLASH VEHICLES CAN-FLASH VEHICLES
2005 Galant 2006 Galant
2004-2006 Endeavor 2006 Eclipse



1.Check the underside of the hood to verify that there is no label previously installed to indicate that this TSB reprogramming has already been done.

2.CAN-Flash Vehicles Only: In the MUT-III System Select menu, click on the car symbol at the bottom of the screen.

Select VIN. Then type in the VIN.

3.Using the MUT-III, verify that the vehicle's PCM part number is listed in the table in Step 10. If it is the same as or higher than the ROM ID or Software P/N in the table, the PCM has already been reprogrammed for this concern.

4.Use the MUT-
III to erase all DTCs set in the PCM.

5.Verify that your MUT-III is at STV Version 12.1, and that it has the most current version of the reprogramming database.

a.Select "Special Function", then select "ECU Reprogramming."
b.Select "Database File Display". The database version is displayed in the top right corner of the screen. Make sure the database version is N05091 or greater.
c.If the database version is less than N05091, go to Step 6.
d.If the database version is N05091 or greater, go to Step 8 (K-Line flash vehicles) or go to Step 9 (CAN-flash vehicles).

NOTE: The procedure for PCM reprogramming on CAN-Flash vehicles is different than K-Line flash vehicles. Be sure to follow the appropriate reprogramming instructions for the vehicle.

6.Turn the ignition key to OFF and disconnect the MUT-III.

7.Install Reflash Update CD 10/05 in the MUT-III laptop. Follow the CD installation instructions.

8.K-LINE FLASH VEHICLES ONLY:

a.Transfer the reprogramming data from the MUT-III laptop to the memory card. (Use the port on the left side of the MUT-III laptop.) Select ECU Reprogramming, then Memory Card Transfer. A status bar will display while the data is loading into the memory card.

b.When the memory card data transfer is complete, remove the memory card from the laptop and install it in the VCI.

c.Connect the VCI to the vehicle.

d.DISCONNECT THE MUT-III LAPTOP.



DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING.

e.Reprogram the PCM, using "Automatic reprogramming" on the VCI. It will take up to 20 minutes to complete the reprogramming.

If the message "ECU at Current Level of VCI" appears, the PCM did not reprogram. Verify that the ROM ID is the same as the ROM ID listed in the table in Step 9.
•If the ROM ID is the same or higher than the ROM ID in the table, the PCM has already been reprogrammed for this concern. Do not continue with this reprogramming procedure.
•If it is not, verify that the correct database update is in the MUT-III. On K-Line vehicles, verify the correct database was transferred to the memory card, and that the memory card is properly installed in the VCI.

9.CAN-FLASH VEHICLES ONLY:

IMPORTANT: When reprogramming a CAN-Flash vehicle, the VCI and MUT-III laptop must be connected. DO NOT use VCI Standalone on CAN-Flash vehicles.

a.Connect the VCI to the vehicle. DO NOT DISCONNECT LAPTOP.

b.Reprogram the PCM, using "Automatic reprogramming (CAN)".

NOTE: The VIN should have already been input into the MUT-III in Step 2. Using an incorrect VIN will cause a reprogramming data search error.


DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING.
c.Select MFI and click on the check mark.
d.The CAN database screen will display, if the appropriate flash data is found.

(If more than one row is displayed in the table, select the appropriate ECU part number.)

Click on the check mark. It will take up to 10 minutes to complete the reprogramming.
e.If the PCM is already reprogrammed for this concern, this screen will display. Do not continue with this reprogramming procedure.
f.This message will display when the reprogramming is successfully completed.

10.ALL AFFECTED VEHICLES: The following information will display after reprogramming. Note this information. Verify that the new Hardware P/N (CAN-flash vehicles) or PCM Part No. (K-Line flash vehicles), and the Software P/N (CAN-flash vehicles) or ROM ID (K-Line flash vehicles) are the same as those listed below.

DISPLAY ON MUT-III
AFTER
REPROGRAMMING

MODEL PCM
P/N
MUT-III
REFLASH
DATABASE
PCM P/N
or
Hardware P/N
ROM-ID
or
Software P/N
VENDOR #
2006 Eclipse
V6
1860A219 (M/T)
1860A220 (A/T)
1862A437 (M/T)
1862A438 (A/T)
1860A219 (M/T)
1860A220 (A/T)
1860A219EE (M/T)

1860A220EA or 1860A220EB (A/T)
E6T45373H4 (M/T)
E6T45374H41 (A/T)
2006 Eclipse 2.4L 1860A217 (M/T)
1860A218 (A/T)
1862A435 (M/T)
1862A436 (A/T)
1860A217 (M/T)
1860A218 (A/T)
1860A217BB (M/T)

1860A218BA or 1860A218BB (A/T)
E6T45273H1 (M/T)
E6T45274H11 (A/T)
2004.5 Endeavor
2WD
MN156921
VN05071
MN156921
B56110 (ENG)
B96502 (A/T)
E6T38177W020
2004.5 Endeavor 4WD MN156922 VN05072 MN156922 B56210 (ENG)
B96602 (A/T)
E6T38178W020
2005 Endeavor
2WD
1860A059 VN05073 1860A059 366818 (ENG)
302503 (A/T)
E6T38179H40
2005 Endeavor
4WD
1860A060 VN05074 1860A060 366918 (ENG)
302603 (A/T)
E6T38180H40
2006 Endeavor
2WD
1860A293 VN05084 1860A293 381906 (ENG)
309805 (A/T)
E6T38181H10
2006 Endeavor
4WD
1860A294 VN05085 1860A294 382006 (ENG)
309904 (A/T)
E6T38182H10
2005 Galant 2.4L - Calif. 1860A057 VN05082 1860A057 365822 (ENG)
302903 (A/T)
E6T41679H50
2005 Galant 2.4L - Federal 1860A056 VN05081 1860A056 365722 (ENG)
302803 (A/T)
E6T41678H50
2005 Galant V6 1860A058 VN05083 1860A058 365614 (ENG)
303004 (A/T)
E6T40079H30
2006 Galant 2.4L - Calif. 1860A316 1862A440 1860A316 1860A316BA E6T41683H10
2006 Galant 2.4L - Federal 1860A315 1862A439 1860A315 1860A315BA E6T41682H10
2006 Galant V6 1860A314 1862A441 1860A314 1860A314CA E6T40080H20


11.Turn the ignition switch to OFF. Disconnect the MUT-III from the vehicle. Wait at least 10 seconds, then start the engine to verify proper operation.

12.Using a ball-point pen, enter the appropriate PCM part number, vendor number, ROM ID, this TSB number (TSB-05-13-010), your dealer code, and the current date on the Engine Compartment and Control Module Label (part no. MSSF-024G-00).
13.Carefully remove all dirt and oil from a vacant area near the VECI label on the underside of the hood, and affix the Engine Compartment label.

14.Affix the Control Module Label to the PCM.

WARRANTY INFORMATION

PCM Reprogramming for DTC P0300/P0303, P0116, P0131/P0151, P0133/P0153, P2100
Nature Code: 05D Cause Code: 990
Labor Operation No. 13850195 Time Allowance: 0.3 hr.
Warranty Coverage: 8 years / 80,000 miles



Mitsubishi Motors North America, Inc.